Discover which warehouse types are best suited for Push Back Racking. In-depth application analysis for cold storage, FMCG, food & beverage, logistics, and high-density industrial warehousing.

Push Back

High-Density Storage Solution for Multi-SKU Pallet Warehouses Using Push Back Racking

Maximize Space – Boost Efficiency – Custom Engineered for Real Warehouse Operations

Push Back Racking is a heavy-duty pallet storage system designed in structured tiers. Each level features a dynamic nested cart system that slides backward and forward along inclined rails via gravity or forklift action. Featuring outstanding efficiency and operational flexibility, Push Back Racking is widely selected by enterprises across various industries.

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Years Experience

Key Features of Push Back Racking

  • Higher Product Diversification: Each lane can be dedicated to storing a distinct SKU category.
  • High Operational Throughput: Significantly speeds up inbound put-away and outbound retrieval handling.
  • Expanded Storage Density: Supports deep-lane pallet storage configurations up to 40 meters.
  • High Cost-Efficiency: Enabled by significantly reduced operational expenses.
  • Minimized Incident Rates & Maintenance Costs: Reduces structural breakdowns and long-term upkeep expenses.
  • Advanced Control Features: Seamlessly managed and monitored via tablet devices.
Years Experience

Structure of Push Back Racking:

  • Upright frames: The core structural components directly load-bearing the entire system.
  • Bracing bars: Distribute structural loads evenly between upright frames.
  • Load beams: Structural crossbars connecting two upright frames to support nested carts and pallets.
  • Upright protectors: Floor-anchored structural guards that stabilize upright posts.
  • Frame barriers: Floor-level perimeter guards protecting the racking system from forklift impact.
  • Inclined guide rail pair: Precision-sloped track enabling smooth gravity-fed pallet flow.
  • Pallet stops / End stoppers: Safety mechanisms preventing pallets from dislodging during motion and storage.
Years Experience

Technical Specifications of Push Back Racking:

Load Capacity: 1000 kg/tier
Racking Height: Up to 12m
Width: 800 – 1000 mm
Number of Tiers: 2 – 4 levels
Upright Profile: Perforated Omega upright profile
Decking / Shelf Surface: Integrated guide rails and pallet cart framing
Material: Standard SPHC steel (JIS G3101)
Surface Coating: Oxyplast electrostatic powder coating
Years Experience

Pros & Cons of Push Back Racking:

Pros:

  • Protects goods safely during handling and storage
  • Optimizes warehouse footprint with high-density storage capacity
  • Accommodates a wide variety of pallet sizes and SKUs
  • Compatible with standard material handling forklifts and adaptable to various warehouse types
  • High durability and extended operational lifespan

Cons:

  • Higher upfront capital investment
  • Strict LIFO (Last-In, First-Out) order picking sequence, limiting direct pallet selectivity
Years Experience

Ideal Applications:

  • Widely utilized in general warehouses, raw material storage facilities, handcrafted goods storage, and cold storage environments
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